Warm soapy water works well for hardeners. I just mixed according to the instructions and brushed on with a … Derek: Pass me the stick please. We're going to be adding some Mixol to color this. Is there a limit on how much epoxy resin I can mix at one time? That being said, every project is unique. I would stay away from polystyrene containers (resin code 6, PS) as they melt under low temperatures. Degreasing is a VERY important step and should be done even if the surface appears clean. Add to Cart. Thin coats and cooler working conditions will cure slower, and thick coats and hotter working conditions will cure faster. Will epoxy resin bond or stick to acrylic? A lot of user error is when epoxy isn't correctly mixed, some people might get soft spots. Detailed instructions accompany your purchase to help you get great results: After you place your order you'll receive a detailed user guide (if you've opted out of seller communications just shoot us a note and we'll send to you). I got this into every nook and cranny and crack and all over the broken ends to seal off the wood to help prevent air bubbles when I did the deep pour. Machining, sanding and/or shaping epoxy is pretty straight forward. Whatever is left in this that cures, you can basically just squeeze the bucket and it'll pop right out in the form of that bucket, and you can just go ahead and reuse it. Rob: Do you need to be worried about getting bubbles in it or anything at this point in time? Derek: Yes. It’s less common, but in addition to developing a rash from skin contact, severely sensitized individuals can also have an allergic reaction to vapors from the epoxy resin and hardener. Let epoxy sit for 10 minutes to allow air bubbles to rise to the surface. What is the temperature rating for MAS Deep Pour? Epoxy resins come in different formulas. In addition, MAS Epoxy resins and hardeners are packaged in high density polyethylene (resin code 2, HDPE) containers, so most anything made of that should work well too. Failing to do so can result in soft spots in coating. Do not apply thicker than 1/8”-1/4” per application. Max casting thickness can vary depending on a number of factors including shop temp, material temp, mixing quantity, mold material, project dimensions, etc. The penetrating epoxy is basically the first step as to eliminating risks of air, moisture, and foam coming out while the epoxy seals. We shouldn't have any problem with this, but if you scaled this up to, if this was about two-and-a-half feet wide and two inches thick, you would want to do an inch at a time and right around 70 degrees. Epoxy is a temperature sensitive material. Apply heat to the ring with a heat gun or blow torch should release the ring without having to reapply completely. Must be sanded away. I'm getting 32 ounces resin and then we do 11 ounces of hardener. When can you pour another layer of MAS Tabletop Pro? There are ways to manipulate the system. So, we want to provide you with step by step instructions and video that shows you the process of building a live edge river table from start to finish. Some people become sensitized to the epoxy resin and others to the hardener. Opaque pigments such as One-Shot Lettering Enamels, K-Bond Color Pigments and most oil based alkyd paints work well. How do I fix surface imperfections in epoxy resin? A wide range of colorants, pigments, dyes and tints are compatible with MAS Table Top Pro. With this piece of walnut right here, we'll be able to do this all in one shot since it's only about two inches deep and probably about nine inches wide. It's going to cure from the center out. Keep in mind this procedure assumes a heavily scratch damaged surface, so you could start higher up in the sanding process if you choose: Volumetric yield of Deep Pour is about 25 cubic inches per mixed pound. Denatured alcohol, Isopropyl alcohol or acetone work well for resins. My Account A 1.3 gallon kit (1 gallon of resin and a 0.3 gallons of hardener) should yield about 300 cubic inches. This can also be done with clear super glue for a quicker fix on small imperfections such as fish eyes. Give it a go. That way we can reuse it. Overcoating with a thin layer of fresh epoxy, or buffing and polishing. We are proud of the quality of our products, and we stand behind them 100%. Most acrylics are also epoxy compatible. We typically recommend using a water-based stain under the epoxy clear coat. Derek: Again, with this system, we designed it to be self-releasing. a color changing temperature sensitive pigment so it might be blue then change purple. Usually, when you're pouring the Deep Pour, since it's very watery, you want to go as slow as possible, you don't want to splash in there and have overpour or anything like that. I’m honestly not sure how well furniture polish, or even car wax, will work overtop of epoxy, but feel free to experiment. MAS Table Top is a low odor epoxy system, but “low odor” is a subjective term. Video: Mixing and Pouring Deep Pour Epoxy, Learn Woodworking Tips & Tricks with Rockler. It cures within 24-36 hours at 21°C creating a clear, glass-like finish that resists yellowing and scratching with an extended … A 500F “temperature rating” showcased on some counter top systems is a misleading marketing practice. Derek: Correct. An alternative to an epoxy finish coat would be a polyurethane varnish. Once that sets up and cures, it's basically creating an eggshell barrier to where once you pour the Deep Pour Epoxy any air or moisture left in the wood, it's not going to kick out any bubbles, or foam, or anything like that. It cures slowly to a clear, glass-like finish that resists scratching and yellowing. Mixing: Mixing to vigorously will whip in excessive air bubbles into the blended resin and hardener. Derek: Correct. Will epoxy resin change the color of wood? Do not mix any longer than 8-10 minutes. – this is not the same as FDA approval. Small molds can be poured in single layers up to 2 in. You could seal coat your project with the MAS 2:1 Non-blushing system or MAS PES, but we recommend sealing with MAS Table Top so you don’t have to invest in multiple systems to complete one project. Pouring: NEVER scrape or brush the sides or bottom of the container you just mixed in to remove every last drop because no matter how thoroughly you may have mixed, there will always be an unmixed portion which can be dislodged and will leave a wet or sticky spot on your coating. Clean away sanding debris and solvent wipe with a clean cotton rag soaked in denatured alcohol. Filter. Some customers have had success using oil-based stain. Once you've constructed your wood table pouring form, be sure to: Seal the bottom and all the edges with silicone on the seams and then vapor barrier tape on all surfaces (Such as a waterproofing home wrapping tape.) Typically, we simply recommend keeping the surface clean with over the counter non-abrasive multipurpose surface and glass cleaners like Windex to let the natural high gloss finish shine. I've seen guys do two-inch pours at 60 degrees at night, and then they shut the heat off in their shop and they're able to stall that reaction. Also check out Amazon.com, there are some unique options like glow in the dark or thermochromic pigment. There are different temperature ratings they might change color at 72f or 88f also keep in mind the amount of heat needed if you do go that option. Pouring too thick and layering too quickly could cause the curing epoxy to heat up, yellow, distort or crack. The mix ratio is fairly forgiving, and in fact, erroring on the side of less hardener is better than adding too much. Now we're going to be doing it by volume when we mix it up here, right? The shelf life of MAS epoxy resins and hardeners is at least one year in sealed containers, but the material can last much longer when stored between 60-90°F in a dry place. Once mixed, how long is the working time? We manufacture Bristol Finishes, which is a varnish ideally suited for overcoating epoxies, but there are many different varnishes available; single component, 2-part, high gloss, satin, clear or tinted with color. The difference between, let's say Mixol and a mica powder, the ink will be more translucent and won't settle in any way, whereas a mica powder, if you were to let it sit and not stir it occasionally, everything will settle to the bottom and you won't get that pattern, so there is a timing aspect that comes into it if you want to create a certain pattern. Specialty Epoxies from MAS | Rockler Demonstration - YouTube Also check out Amazon.com, there are some unique options like glow in the dark or thermochromic pigment. Each layer MUST be allowed to cool to room temperature (70-80°F) before overcoating or adding additional layers. While much of the industry will tell you their products contains zero VOC, we’ve actually tested our product and obtained a result of 1.5 g/L VOC, which is extremely low. Once the epoxy start to react, with this system, it's going to be a very long time but if you were to get anything on your hands, you can just wash it off with some denatured alcohol, warm soapy water, and you'll be fine. This is giving us a consistent color. Degreasing the surface with acetone, abrading with 80 grit sandpaper and degreasing again with acetone before applying epoxy is the simplest method to improve the epoxy to metal bond strength. Epoxy is a thermoset and bonds well to other thermosets, but thermosets and thermoplastics are notoriously difficult to bond to each other, but it can be done with the right system. Rob Johnstone: I'm Rob Johnstone from Woodworker's Journal but I'm here talking with Derek Shurson from MAS Epoxies. T-88 Structural Epoxy $ 25. What is the mix ratio of MAS Tabletop Pro? The thicker the pour of resin, the more care that needs to be taken to get rid of the heat, even in resins designed for deep pours. That should be around 2-4 hours after pouring, but warmer temperatures will set faster, and cooler temperatures will set slower. We typically recommend using MAS Deep Pour where you can pour large amounts of epoxy up to 0.5-1” thick, and then using MAS Table Top Pro as the finish top coat. What is the temperature rating of MAS Tabletop Pro Epoxy Resin? Those combine to make a deeper pour more successful by allowing air bubbles the time and ability to escape. The maximum coating thickness of MAS Table Top is 1/8” – 1/4” per pour, but deeper coatings can be achieved by step pouring multiple layers. In this demonstration, Derek from MAS Epoxy shows us how to prep, mix and pour Deep Pour epoxy into a large void. It is always astonishing where the thin-bodied casting resin finds a way where it does not belong. QT, Starting at The severity of the reaction varies depending on the individual and the amount of exposure. Clear SOLO brand disposable cups made of polypropylene (resin code 5, PP) work quite great. Rob: Okay. Differences in viscosity can also lead to variations in how much waste is being lost after every pour. We typically recommend using MAS Deep Pour epoxy for river tables where you can pour large amounts of epoxy up to 0.5-1” thick, and then using MAS Table Top Pro as the top coat. Sand as needed and clean off sanding debris. Video: Mixing and Pouring Deep Pour Epoxy - Video Transcript The thin epoxy is not very thixotropic and will tend to sag, drip and run and you will need to coat the hull with 5 to 6 layers (2-3 more than with thick epoxies). Exceeding max mixing quantity may cause Deep Pour to heat up and exotherm upon curing which could cause it to yellow, distort or crack. To start, the surface must be clean, dry and free of contamination. If you want to cast objects or pour wood, seal the surface with a little epoxy resin first Temperature: If the temp falls below 60°F while epoxy is initially setting up, it may stall out the chemical reaction needed to harden the epoxy. Now Mr. Power Mixer. The gel time (time it takes the mixed epoxy resin and hardener to initially harden up) can vary drastically depending on any number of factors such as mixing mass, material temp, ambient temp, mixing time, speed of mixing, speed of application, casting and coating thickness, etc. Well, Derek, thank you so much for running us through the basics here. If for any reason you are not satisfied with the merchandise you ordered, just return it within 90 days to receive a refund in the manner of original payment. Mix time varies by the volume of product being mixed. Step pour multiple layers for thicker coatings. DO NOT use a tack cloth. Derek: Yes, I'd probably do about one or two. The overcoat time can be as short as it takes the previous coat to achieve surface tack. Mica Powder is commonly used however some customers have experimented with alcohol inks and acrylic tints. This is going to be an exciting new opportunity for Rockler customers and I can't wait to see what they get done with it. In this demonstration you'll learn about three specialty epoxies that can be used for a variety of projects. The max thickness MAS Table Top Pro should be applied is 1/8-1/4” per layer. No sanding necessary. Allow the seal coat to cure to a rock hard solid, and sand with 80-120 grit paper, paying special attention to imperfections such as air bubbles. Now we got it level. One of the great things about an epoxy project or finish is that if it does get damaged, it can easily be sanded and recoated. For ocean and river tables, MAS Deep Pour is the epoxy resin to reach for. Is MAS Tabletop Pro FDA Approved food safe? When working in conditions or with material below 70°F, MAS Table Top may become to viscous to properly release air and self level. MAS Deep Pour has a 5.5 hour gel time at 77°F in a 150 gram mass, but will set up much faster if warmer or left sitting for an extended time in a larger mass. MAS Deep Pour has a hardness rating of 82 Shore D, and is resistant to scuffing and scratching under normal wear and tear conditions. MAS Deep Pour in a 0.5”-1” thick casting at 77°F should be tack free in roughly 4-8 hrs, sandable after 12-24 hrs, and fully cured in 5-7 days. If I were doing it by hand, it would probably be more like five minutes. Can you make an epoxy resin river table with MAS Tabletop Pro? Every project is unique, but as a general guideline do not exceed 0.5” casting thickness for a full mixed 1.3 gallon kit, or 1” for a half mixed kit. Derek: Yes, and then between layers whenever you sand, you always want to wipe down with the denatured alcohol just to make sure your surface is very clean. This also applies to recoating or touching up aged epoxy surfaces. We usually recommend like a mica powder or alcohol ink, Mixol's a great example. Cured material cannot be removed with solvents. We recommend working in well ventilated areas for precisely that reason. $5.99 When bonding to metal the surface must be bright and free of oxidation. However, thicker coats and castings of Table Top Pro can be achieved by step pouring multiple layers. Rob: Now we start to stir. Each layer MUST be allowed to cool to room temperature (70-80°F) before adding additional layers. The more you mix up, and the warmer it is, the faster it will gel. MAS Table Top is not FDA approved for direct food contact. I've heard quarter inch, one inch, two inches. If it's really hard, say it got warm in here, it got really hard, then I need to put a little bit of tooth on and then pour again? can potentially leave an impression on the surface. Whenever I want to check after, let's say 12 hours, I would take a popsicle stick and poke it right in the center, or with my finger, of course with a rubber glove on. Rob: You mentioned, even though we're not going to do it, that this would have been a good place to use the penetrating and why is that? Calculate Epoxy Coverage Deep Pour™ Epoxy. Denatured alcohol is my preferred degreasing and cleaning solvent. Keep in mind that epoxy is mass and temperature sensitive. Can you use use MAS Tabletop Pro outdoors? With age or when stored improperly, you may encounter issues such as crystallization of the epoxy resin or yellowing of the hardener. If the epoxy is tacky enough to pull the hair off a cotton ball, you can recoat without additional surface prep or sanding all the way up until you can no longer indent a fingernail into the previous coat. .embed-container { Only mix up what you intend to immediately use. Best practice is to wait 5-7 days at room temperature for an epoxy surface to fully cure (develop it’s full mechanical and thermal properties) before putting it into service. How to Install a Wireless Phone Charger in Your Project, Video: Building a Bathroom Vanity With Drawers - Part Two, High-quality brands and products you can trust, Expert advice and free post-purchase support, Exclusive, innovative products that help you Create with Confidence, Detailed instructions, technical specs and guides to make the most of your purchases. That being said, 10-15 minutes is a rough average working time for a full kit at room temp. Tabletop epoxy quantities of 64-128 ounces typically require 5-8 minutes - use a timer. Not the other way around. $39.99 Make sure the surface is fully cured, dry and free of contamination. Easy to apply, remove and leaves the underside coating clean and ideally eliminates the need to touch up and recoat. Derek: Once the resin and the hardener are mixed, we always recommend wearing gloves just because all epoxies are corrosive and it can be hazardous, but we always want to make sure we're being safe, so we always wear gloves. Derek: Correct, yes. That being said, MAS Table Top is the absolute clearest epoxy system we offer, and specifically formulated for flood coating applications. Fully mixed: Upon mixing, be sure to scrape sides and bottom of mixing container to ensure all resin and hardener are fully blended. We’ve also done extensive “hot coffee” cup testing up to 130°F on fully cured MAS Table Top Pro with no rings. Oops. Since we did the two-pour method, one just has resin and one just has hardener, we could clean them out with denatured alcohol and reuse them. MAS Table Top Pro is considered a 100% solids epoxy coating. I don't know how you make that determination. The purpose of a seal coat is to minimize the effects of off gassing by creating a thin air-tight barrier between a porous wooden surface and the Table Top epoxy flood coat so air bubbles won’t percolate up through the curing epoxy creating cosmetic defects. We don't have to tend to it, unlike other one-to-one systems where you would most likely need to torch every 10 minutes for a total of 30 minutes, but that should turn out pretty sweet. But we ordered more and done a 2nd pour as per the instructions and our project turned out pretty good for our first time. Simple changes in temperature can affect the density of both the resin and hardener while the kit is being metered out. Feel free to experiment. Each, We proudly stand behind all of our products. MAS Deep Pour Epoxy is specifically designed for molding, encapsulating and creating deep pour castings, such as those used on live edge river tables and ocean tables. If you want to pour out wood or other materials, tape off any holes well so that the resin remains where you want it to be. It's very dense, so a little bit goes a long way just like other mica powders. Three oil-based stains that have worked well epoxy resin in the past are Ace Hardware Great Finishes Wood Stain, Old Masters Wiping Stain and Pratt & Lambert Tonetic Interior Wood Stains. Derek is going to teach me how to do it. Rating Review: 4.5 stars out of 5. Sep 13, 2020 - At MAS Epoxies, we get asked how to build a river table very often. Yes, you can already start to see the bubbles self-releasing on the center of this here. Do not use water based paints or pigments like latex as they can cause foaming. Some manufacturers may claim “FDA complaint”, “meets FDA guidelines”, etc. Touching up the machined indentations will be an important step to maintain a consistent clear high gloss finish. Generally speaking, epoxy resin tends to yellow and may chalk when exposed to direct sunlight for extended periods of time, which is why we recommend protecting epoxies with a UV protectant varnish or paint for outdoor use. Thermochromic is interesting, its a color changing temperature sensitive pigment so it might be blue then change purple. Answered by the admin. Do not over dilute. 11. Derek: With deep pour, the thinner the layer, the longer it will take to cure since its mass and temperature-sensitive. With regular table top epoxy, to pour a river table or cast anything with some serious depth, you can only pour a ¼ inch at a time every 30 minutes, thus extending your working time and effort. Is Tung Oil the Best Choice for Finishing Plywood? If the mixed material starts to get warm, that’s your last warning the curing reaction is starting to take place and you need to get the epoxy poured onto your surface ASAP. MAS Deep Pour in a 0.5”-1” thick casting at 77°F should be tack free in roughly 4-8 hrs, sandable after 12-24 hrs, and fully cured in 5-7 days. Rob: All right, well now we're going to get busy mixing some epoxy. MAS Table Top has 30 minute gel time at 77°F in a 150 gram mass, but will set up much faster if warmer or left sitting for an extended time in a larger mass. Derek: No, you can't overmix, but with other systems like one-to-one, if you were to pour this much epoxy in this large of a quantity, and you were to mix too long, eventually the chemicals are going to react and it's where they start to kick off. This system is three-to-one mix ratio by volume or weight, by volume is three-to-one, by weight it is 100 grams part A resin to 28 grams part B hardener, so it's slightly three-to-one but by weight, it's just a little bit different because the weight of the resin is heavier than hardener. What about dyes? You can also mix and match, like a pigment and an ink, just mix all them in mica powder. ArtResin – The Artists’ Choice. You can use Tabletop in two or three shallow 1/4" pours or bump up to deep pour and do it in 1 pour. As with most projects, artwork especially so, each piece is unique. Periodically check for additional bubbles and remove as need. It cures slowly to a clear, glass-like finish that resists scratching and yellowing. How do you clean or remove epoxy resin off tools and surfaces? What is the VOC Content of MAS Tabletop Pro? The product should be stored indoors, on a raised surface off the floor and away from exterior walls. One way to fix fish eyes is by letting the epoxy cure fully, mix a small amount of table top epoxy and put it over the fisheye or “pitting” spots. Derek: Again, just to be safe and not be able to get epoxy all over the place, you want to usually just put it in very slowly and then slowly start, and make sure you're really working around the edges and on the bottom. We had underestimated the amount of epoxy we would need because on the deep pour it actually floated the board and so we weren’t expecting to fully cover or encase the bottom also. Rob: All right, but these littler pieces, they should probably be thrown away. How do you remove bubbles in epoxy resin? Zap 30-minute Z-poxy, 8 oz. Rob: What's the first thing we need to do? Larger slabs should be poured thinner than smaller castings to minimize exotherm. We'll just lug this into a bigger bucket here. deep. A folding motion combined with stirring and scraping the mixing vessel sides will allow you to thoroughly combine the two parts. Starting at One of the great things about an epoxy table top finish is that if it does get damaged, it can easily be sanded and recoated. Symptoms may include tightening of the throat and difficulty breathing. What is the working time for MAS Tabletop Pro? While much of the industry will tell you their 100% solids epoxy products contains zero VOC, there could still be trace amounts of VOC present in any epoxy system. An excess of resin or hardener will negatively affect the cure and could cause a wide range of short and/or long term problems with your epoxy coating. Typically, you would add a small amount of the colorant into the resin or into the blended resin and hardener. Derek: Another way to calculate how much you're going to need to fill up the void is we actually have a resin calculator on our website at masepoxies.com. The mix ratio for the MAS Table Top is 1 part resin to 1 part hardener (1A:1B) by volume, or 100 parts resin to 83 parts hardener (100A:83B) by weight. Instead of having to build layers of 1/4 inch thick use deep pour for deep casting IIT’S NAKED – ZERO VOCS And odor free for better air quality while you work – breathe easy while working with Naked Fusion. Fish eyes are caused by surface contamination. That being said, you shouldn’t have any issues overcoating a urethane coating. We’ve actually tested our product and obtained a result of 1.5 g/L VOC, which is extremely low. Using the recommended mix ratio is VERY important when using epoxy. After use, tightly reseal all containers. For ocean and river tables, MAS Deep Pour is the epoxy resin to reach for. Next, mix a small amount of Table Top epoxy and fill in the freshly sanded trouble spots. The rule of thumb I always would explain to people is, the warmer the temperatures, the thinner you should pour, and the cooler the temperatures like around 60 degrees, the thicker you can pour. Scratch repair can be accomplished in two ways. Coating Thickness: Applying Table Top thicker than the recommended 1/8”-1/4” maximum coating thickness will make it difficult to release air bubbles with heat gun or torch. Okay. Art work especially so. For large pours (tables or slabs), you can pour single layers 1/2-in. For international returns, please click here. Let it dry. Increasing shop temp to 80°F+ for 24 hours may help to restart the chemical reaction and harden the epoxy coating. Before using any of these epoxy products, always read the instructions and safety information because mix ratios, working times, and cure times are different for each epoxy system. If the mixed epoxy starts to heat up in your mixing bucket, apply immediately. Real quick, I'm just going to take this mixing stick and stir it around this denatured alcohol to clean it up a little bit. Can you add pigments, colorants and tints to MAS Tabletop Pro? Derek: The torch, that'll eliminate any surface bubbles. The working time for ThickSet Epoxy is 10-30 minutes at 77°F, depending on mixing mass, material temperature, ambient temperature, mixing time, mixing speed, application speed, and casting or coating thickness. commonly used however some customers have experimented with alcohol inks and acrylic tints. When working in conditions or with material below 70°F, epoxy resin may become too viscous to properly release air and self level. 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Do recommend just wiping it out with MAS Table Top Pro is considered scratch resistant and holds up to wear. Eliminate any surface bubbles seal any voids or cracks present Johnstone from Woodworker 's Journal I. Torch, that 'll eliminate any surface bubbles epoxy sit for 10 minutes to allow air bubbles the and!